Tooling Strategy & Design Engineer - Design Risk Assessment Warwick // Available on Application // Contract

Position No: 37072
Position Title: Tooling Strategy & Design Engineer - Design Risk Assessment
Location: Gaydon (Warwickshire)
 
Position Description:
  • This is a Tooling design engineer with focus on Design Risk Assessment within Manufacturing Engineering
  • Responsibilities will include the creation, analysis and delivery of Design Risk Assessments (DRA) for Body In White (BIW), Trim and Final (T&F) Assembly Fixtures, Powertrain and Battery Assembly Fixtures
  • Design Projects WILL be varied. The more experience you can evidence the better
  • You will be responsible for the Design Risk Assessment from Kick Off to Design Delivery and Successfully physical fixture handover
  • You will be required to support the continual development of the Department Lessons Learnt (Continual Improvement), and, the continual development of End Client Tooling and Design Standards
  • You will be required to demonstrate a wide knowledge of delivering Design risk assessments. The skills we are looking are, but not limited to, the following abilities:
    • Creation, analysis and delivery of Design Risk Assessment (DRA) based on EN, ISO, BS Design Standards
    • Good knowledge of EN, ISO and BS Design standards for T&F and BIW Assembly fixtures BIW, Trim&Final
    • Powertrain tooling design experience from 3D CONCEPT to 3D DETAILED and 2D Drawings design
    • Experience in creation of FMEA documentation To Drive Improvements into our Standards, Processes and Methods of working To Create and Update into our Standards, Processes and Methods of working
    • The Design risk assessment role will sometimes be assigned to a particular Vehicle Programme, whose deliverables timing are governed by the End Client Programme Timing framework
    • The role could also be assigned to individual Design Commissions, where the timing is governed by the Customer Requirement for Functionality and Timing
 Skills Required:
  • Good knowledge and experience in creating Design Risk Assessment (DRA) based on EN, ISO and BS Design Standards
  • Ability to understand safety requirements for BIW, T&F, Powertrain equipment based on EN, ISO and BS Standards
  • FMEA and safety standards knowledge for mechanical, pneumatically and electrical driven equipment
  • Ability to generate and resolve Design Snags and Issues
  • Driving resolutions of issues and feeding back
  • To comply with and ensure that all data delivered is robust, meets expectations and is properly managed
  • Ability to assess both internal and external designs with respect to Design safety requirements in line with EN, ISO and BS standards CATIA V5 - 3D design and 2D drafting experience
 Skills Preferred:
  • Vendor Tool Design
  • Experienced Electrical Controls Engineer (E Plan)
  • Experience of working on End Client Projects
  • Knowledge of End Client Tooling Standards Static and Dynamic Load Calculation Assessment/ FEA Analysis Experience (within Catia environment)
  • Dynamic Load Analysis skills (within Catia environment)
  • Ergonomic assessments Tool Standards
  • Ability to create and update End Client Tool Standards
 Additional Information:
  • This role has been deemed INSIDE IR35.
  • This role is based in Gaydon with support of Midland Sites Projects could include (but not limited to):
  • Body In White BIW Assembly Fixtures (Geometry and Non-Geometry)
  • Design Risk Assessment based on EN and BS Design Standard for BIW Pallets Grippers (Geo and Non-Geo)
  • Transfer System End Effectors, Put Downs, Take-Outs Trim & Final T&F Assembly Jigs and Fixtures (Geometry and Non-Geometry)
  • Design Risk Assessment based on EN and BS Design Standard for T&F Pallets Hand Tools Lift Assistor End Effectors Carrier End Effectors Chassis Engine and Decking area Tooling/Hand Tools/End Effectors
  • Robotic Cells Tooling - Tooling/Grippers/End Effectors

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